Our heads are handmade replicas and while we take excellent patterns, we are not using computerized machines to manufacture and produce your one-of-a-kind mascot. There can be subtle difference in how the fabric or foam is cut and what angle, the tightness of the stitch lines, there can also be slight differences in the smoothing of the foam or stretch of the fabric. Even variations of glue patterns can make a slight difference. When we have the character in-house, we can do direct comparisons and accommodate and adjust for any of these subtle differences. In some cases, where you may be ordering a number of mascots over a period of time, we may suggest that we produce a prototype to be left on site to maintain consistency in your branding.